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Capture of Manufacturing Data
With the automatic capture of plant data
you will have information on your processes, machines, workers
and cost controls in real time, as well as an exhaustive control
of the traceability of products
and raw materials.
This information and the improvement in the
management of production data will allow you to respond accordingly
and improve your organization.
The control of times for machine downtime
and worker times is one of the system’s strong points;
quality control and maintenance management make it a complete
and indispensable tool.
Our experience has shown that in most cases,
investment in our software for the control of production,
quality and maintenance can be recovered in less than two
years.
"We were looking at several systems, and we decided on the Mapex system.
Now that we have it underway, we are satisfied that the system has met all our expectations."
Ricardo González - P.M.G. Group
"We were surprised at the ease with which one can extract information and analyze data on production and quality."
Oscar Louzau - Durero Packaging
"As we don't have a distributor near by, we get the technical support remotely from Mapex headquarters in Barcelona.
They have an application that allows them to see my data and provide quick support in case of any incident."
Aitor Samaniego - Celsa Atlantic
"We had an other application to manage production, but never did work right. So, we changed to Mapex system.
In just one month we had the new system in place."
Olga Fontanet - Egisa
"With the new Mapex system we can analyze minute by minute the productivity,
downtime and efficiency of processes in real time. Never before have we had this detail of information on our processes."
Jordi Plana - Jordan Martorell
"In our process, the control of timings, productivity and the OEE is very important.
With Mapex system we have this data with one click and in real time!."
Benito Velasco - Farga Tub (Farga Group)
"With Mapex system, I get up to date with information on the productivity of our factories in 5 minutes every morning."
Josep Terradellas - Casa Tarradellas
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 Show
On-line Demo
Production and Timing Control
Manage information in real time, with data captured by the
machines themselves, or by workers.
- Simple, Planning Control graph.
- Management of Manufacturing Orders.
- Workers and Machines.
- Preparation, production and repair times.
- Control of Issues and Output to calculate costs.
- Control of staff attendance.
Quality Control and Traceability (optional module)
Eliminate factory paperwork! We offer touch
screens to:
- Control the areas of quality and control planning.
- Control calibration.
- Automatic capture of weights, temperatures, consumption,
etc.
- Traceability from raw material up until shipment.
- Control of manufacturing batches and labels.
- XR graphs and control of product defects.
- SPC Control (histogram, Cp, Cpk, standard deviation...)
Read
more ...
New Planner for Machines, WO and tasks (optional module)
In this new version, version 6, a task planner for workers
and machine operations is added.
This program allows you to organize the work load for your
productive resources in a simple and very visual manner, with
unlimited capacity.
Ask the system what you want to know
Designed with the latest technology, with
its own SQL data management system MàpexDynamicQuery
that allows you to query information in the simplest and yet
most powerful fashion, numerically or graphically, on the
screen or from the printer.
Query information in graphic mode or numerically.
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Modify the graphics of the program
according to your needs.
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Productivity ratings and minute-by-minute control of downtimes.
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Status graphs of all machines with their outputs.
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Configuration of the system is totally open: types
of downtime, machines, products, workers..
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The system has a series of more than 50 screens, views
and graphs. Download more from our website!
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Configurable calendars of machines and workers: holidays,
time off, breakdowns, etc.
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You can create or modify all the application’s
SQL queries. This is an example of a custom OEE calculation.
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One of the most open systems on the market
This system is more open to the market than any other because
of its connection to any existing system, since this allows
for the export and import of data from any external system
(planning systems, MRP or ERP), and it provides all the information
on the database in order to access the system from outside.
It can enable connection from the Internet
for query or modification of data in real time. It can function
with the Microsoft SQL-Server 2005/2008 or MySQL databases.
Communication with any existing system
The system can communicate with any standard
industrial system or network; most PLC’s on the market,
PLC readers of magnetic cards with or without contact, bar-code
readers, luminous displays, screens, keyboards, detectors,
silo levels, scales, bar-code printers, etc. Communication
with most existing industrial networks such as PROFIBUS, DEVICENET,
RS485, RS232, Ethernet...
You do not have to change
anything at your plant: simply integrate it with the system.
All material we use is standard
All programs and equipment used are standard.
Working with these systems means that we have unlimited growth
and functionality, while facilitating access to spare parts,
maintenance and expansion.
This includes allowing for the use of standard
software (access to manufacturer updates), open communications
and standard industrial computer equipment.
Connect and network the system with your
ERP : SAP, BAAN, MOVEX, JDEDWARDS, NAVISION, AXAPTA,
EXPERT, KAIS, LOGIC-CONTROL ,...
And in general with any ERP that uses standard
databases : SQL-SERVER, ORACLE, MYSQL, FOXPRO, INTERBASE,
ACCESS, DBF, ...
No strings...
In this new version we have included the
possibility of connecting the whole system through WiFi wireless
technology, to reduce implementation costs and provide the
system with mobility.
A test of coverage and signal quality will
determine which part of the factory allows for the use of
this technology.
Add additional functionality whenever you need it !
Start out with the basic system, and expand
from there whenever the need arises.
All system functions can be supplemented
with the Quality and Traceability Manager,
the Maintenance Manager and the Documentation Manager product suites, to endow the system with extra
functionality at any time in quality control (control plan,
approvals, calibration, SPC), maintenance control (change
of parts, control of mechanical systems, preventive and corrective
maintenance), and document management (Autocad, Excel, PDF)
assigned to products, machines, procedures, manuals or instructions.
It can also integrate with other existing
systems. To add modules to the system there is no need to
change equipment or lose existing data. The new module is
simply added and can be used right away.
New “a la carte” features
The Production Module has certain standard functions, but they
can be modified and reprogrammed for adaptation to each individual
company, and new features can also be added.
The system can be connected to visual monitors,
temperature registers, monitors of consumption of water or
electricity, connections to scales… It can hook up to
bar-code systems, proximity readers, RFID, wireless devices
or PDA's. |
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KEY FEATURES
Control your machines, processes and workers
in real time.
 Would you like to become a Distributor or Integrator
?
Read more...
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Visualize in real time all machine data:
times, pieces produced, breakdowns, etc.
Show
On-line Demo
Easily analyze plant information.
Import and export production data to your
Excel spreadsheets, or use our robust management tool.
All material is standard, easy to repair,
expand and update.
Data entry can be automatic or manual,
via touch screens of various sizes of bar-code readers.
INTERFACE TO erp
Interfaces with most of the standard ERP:
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SAP
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BAAN
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MOVEX
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JDEDWARDS
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NAVISION
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AXAPTA
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EXPERT
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KAIS
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LOGIC-CONTROL
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...
and with most of standard databases :
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SQL-SERVER
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ORACLE
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MYSQL
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FOXPRO
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INTERBASE
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ACCESS
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DBF
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USER INTERFACE
The system is very user-friendly, with simple an intuitive screens.
Schemas, images and documents are provided to the plant operators.
On-line and interactive dashboards with your plant Key Performance Indicators (KPI).
Create custom reports using CrystalReports |
